Conveyor Monitoring Equipment

The process of observing, tracking and analyzing the performance of the conveyor system in real-time with the goal to prevent unplanned down time, perform preventative maintenance and increase operational performance.  Using various systems like bearing sensors, rip detectors, vibration sensors, temperature sensors and position sensors, the system can proactively detect potential issues.

Subcategories

Subcategories

Bearing Sensors

Detect vibration and heat as indicators that a bearing is beginning to fail sending a notification out with the specific location of the bearing.

Speed Sensors

Speed Sensors – Monitors the speed of the system, to ensure it is operating at the correct rate.

Load Cells

Measures the weight of the conveyor belt and its load to prevent overloading the belt and detect off center loading.

Vibration Sensors

Monitors the overall vibrations of the conveyor system and can detect when a component is beginning to show wear, misalignment or imbalance.

Temperature Sensors

Tracks the temperature of key components  as overheating can indicate excessive friction, lubrication issues or impending failure.

Position Sensors

Track the position of the belt within an allowable variance and can shut down the system if the belt wanders too far before leading to excessive spillage, belt edge damage or system failure.

Cover Gauge Analysis

Measure the cover gauge thickness at specific intervals to approximate total wear life of the belt.

Idler Monitoring

Special sensors are mounted within the idler to monitor bearing performance and metrics in order to predict idler failure

Rip Detection

Conveyor belt monitoring systems that can detect a longitudinal rip and shut down the system prior to extensive damage

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